Digital Twin Consulting
A digital replica of your physical assets — test your production processes in a virtual environment through simulation, optimization and predictive analytics.
Digital Twin Consulting
With our Digital Twin consulting, we create digital replicas of your production lines, machines and processes. Simulate your physical assets in a virtual environment to test capacity planning, process optimization and maintenance strategies with real data.
Keep your digital twin models continuously up to date with real-time data from IoT sensors. Experiment with different production configurations risk-free through what-if scenarios, detect bottlenecks in advance and determine optimal operating parameters.
Key Features
What makes this consulting service powerful.
Digital Twin Modeling
Creating 3D digital replicas of production lines, machines and processes.
IoT Sensor Integration
Real-time data collection and live updating of the digital twin model.
Simulation & What-If Analysis
Testing different scenarios in a virtual environment and determining optimal parameters.
Capacity Planning
Capacity simulation and bottleneck detection on the digital twin.
Predictive Maintenance
Machine health monitoring and maintenance planning before failures occur.
Process Optimization
Optimization of production parameters and energy efficiency analysis.
Advanced Capabilities
Enterprise-grade expertise and methodologies.
3D Modeling Expertise
Accurate digital modeling of production equipment and processes.
IoT Platform Integration
Transferring sensor data to the digital twin through the KUKLABAZ IIoT platform.
Simulation Engine
Realistic scenario analysis with high-fidelity simulation tools.
AI & Machine Learning
Predictive model development and autonomous optimization algorithms.
MES Integration
Integration of production data into the digital twin through ProCOST MES.
Industry Application
Digital twin implementation experience in the automotive, aerospace and machinery sectors.
Benefits & Results
Measurable value for your organization.
Risk-Free Testing Environment
Virtual testing of new production scenarios before physical implementation.
Pre-Failure Intervention
Minimizing unplanned downtime and improving OEE through predictive maintenance.
Capacity Optimization
Maximizing production capacity through bottleneck analysis and scenario planning.
Energy Savings
Reducing energy consumption through optimal operating parameters.
Rapid Decision-Making
Fast, data-driven decisions through real-time data and simulation.
Investment Validation
Making sound investment decisions by simulating new investments on the digital twin.
Implementation Process
End-to-end support for seamless engagement.
01
Scope & Data Analysis
Defining the digital twin scope and inventorying existing data sources.
02
Model Creation
3D modeling, IoT sensor integration and simulation parameter setup.
03
Validation & Calibration
Validating and calibrating the digital twin model against real-world data.
04
Operational Deployment
Integrating the digital twin into daily operations, training and continuous improvement.
With BilTAY NexUS, we unified all departments on a single platform. The increase in our efficiency is clearly visible.
BilTAY's experience and guidance have been invaluable on our digital transformation journey. They don't just sell software — they deliver a corporate culture.
Real-time production tracking with ProCOST MES. Our decision-making processes accelerated dramatically.
Working with a company that has 20+ years of industry experience brings a completely different level of trust. Their technical support and consulting quality is unmatched.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0
Trusted by leading companies
Our consulting services are used by manufacturers across Turkey and beyond.
