Predictive Maintenance Consulting
Predict failures in advance with IoT sensors, machine learning and vibration analysis — dramatically reduce unplanned downtime.
Predictive Maintenance Consulting
With our Predictive Maintenance consulting, we detect failure risks of your machines and equipment in advance. We continuously monitor equipment health using technologies such as IoT sensors, vibration analysis, thermal imaging and oil analysis.
We build models that learn from historical failure data using machine learning algorithms to predict failure time and type in advance. Through KUKLABAZ IIoT platform and ProCOST MES integration, we dramatically reduce unplanned downtime and optimize maintenance costs.
Key Features
What makes this consulting service powerful.
IoT Sensor Infrastructure
Continuous equipment monitoring with vibration, temperature, current, pressure and acoustic sensors.
Vibration Analysis
Early detection of bearing, gear and motor failures through vibration frequency analysis.
Thermal Imaging
Detecting thermal anomalies in electrical panels and mechanical equipment with infrared cameras.
AI-Based Failure Prediction
Predicting failure time and type in advance using machine learning models.
KUKLABAZ IIoT Integration
Collecting, processing and visualizing sensor data through the KUKLABAZ IIoT platform.
Maintenance Planning Optimization
Optimizing maintenance costs through condition-based maintenance planning.
Advanced Capabilities
Enterprise-grade expertise and methodologies.
Multi-Sensor Integration
Integration and management of different sensor types and brands on a single platform.
AI & Machine Learning
Developing anomaly detection, trend analysis and failure prediction models.
IIoT Platform Experience
Enterprise-level predictive maintenance applications on the KUKLABAZ IIoT platform.
MES Integration
Integrating maintenance data into production planning through ProCOST MES.
Industry Experience
Proven results in the automotive, aerospace, energy and heavy industry sectors.
ROI-Focused Approach
Measurable return on investment through maintenance cost reduction and OEE improvement.
Benefits & Results
Measurable value for your organization.
Dramatic Unplanned Downtime Reduction
Dramatically reducing unplanned production losses through pre-failure intervention.
Maintenance Cost Optimization
Eliminating unnecessary maintenance costs through condition-based maintenance.
OEE Improvement
Improving Overall Equipment Effectiveness by increasing equipment availability.
Extended Equipment Life
Maximizing equipment lifespan through optimal maintenance timing.
Spare Parts Optimization
Optimizing spare parts inventory based on predicted failure types.
Safety Improvement
Enhancing workplace safety by detecting critical equipment failures in advance.
Implementation Process
End-to-end support for seamless engagement.
01
Equipment Criticality Analysis
Critical equipment inventory, failure history analysis and sensor requirement identification.
02
Sensor & Infrastructure Setup
IoT sensor installation, data collection infrastructure and KUKLABAZ IIoT integration.
03
Model Development
AI failure prediction models, threshold setting and alarm system setup.
04
Operational Integration
Maintenance planning integration, training and continuous model improvement.
With BilTAY NexUS, we unified all departments on a single platform. The increase in our efficiency is clearly visible.
BilTAY's experience and guidance have been invaluable on our digital transformation journey. They don't just sell software — they deliver a corporate culture.
Real-time production tracking with ProCOST MES. Our decision-making processes accelerated dramatically.
Working with a company that has 20+ years of industry experience brings a completely different level of trust. Their technical support and consulting quality is unmatched.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0
Trusted by leading companies
Our consulting services are used by manufacturers across Turkey and beyond.
