Sahne DT — 3D Digital Twin & Simulation Platform
Simulate your factory's future — test decisions on stage before you make them, see the outcome before it happens.
Sahne DT — 3D Digital Twin & Simulation Platform
Sahne DT is a 3D digital twin platform that both monitors your factory's present and simulates its future. Real-time sensor data from Kuklabaz IIoT and 3D models from İmge CAD — or any universal 3D format (STEP, IGES, glTF) — combine to create a full-scale digital copy of your facility.
Here is where the real power lies: Sahne DT goes beyond mirroring current state to answer 'what if?' questions. What happens to delivery dates if you accept a new order? Which orders are delayed if a critical machine goes down? Where does the bottleneck shift if you add a shift? Test all these scenarios on stage without turning a single bolt.
Production planning, capacity management, investment decisions, and preventive maintenance — Sahne DT is a decision-support engine that learns from the past, monitors the present, and calculates the future. Integrated with Düpus APS, ProCOST MES, and SCIENTA ERP, it converts simulation results directly into operational plans.
Key Features
What makes this solution powerful.
Scenario Simulation — 'What If?'
Add a machine, change a shift, reorder work priorities — simulate the decision's impact on your factory in seconds on the 3D stage before committing. The cost of a wrong decision is zero; the confidence of the right one is total.
Production Planning & Delivery Date Prediction
Using planning data from Düpus APS, Sahne DT calculates where a new order fits within the existing workload, which machines it occupies for how long, and what a realistic delivery date looks like. See the answer before promising the customer.
Fault Impact Simulation
If a critical machine is going into planned maintenance or carries breakdown risk, Sahne DT simulates the effect of its outage on all active orders, delivery dates, and OEE. Alternative routing and line assignments are compared within the scenario.
Capacity Growth Planning
Model new machine investment, additional shift, or line reconfiguration scenarios against real production data. See which investment resolves the bottleneck and which does not — support your ROI calculation with simulation.
Maintenance & Fault Prediction
Kuklabaz vibration and thermal sensor data is continuously analyzed. Abnormal trends trigger visual alerts before a fault occurs; maintenance timing is integrated into the production plan so downtime is minimized.
Energy Optimization Scenarios
Resequence machines, redistribute line load, or restructure shifts — Sahne DT calculates total energy consumption and cost for each scenario. Find the most efficient configuration without stopping production.
Real-Time Monitoring & OEE Visualization
Sensor data from Kuklabaz (speed, vibration, temperature, cycle time) is bound to each machine's 3D model. Machine color reflects live status; OEE drops are spotted on stage within seconds.
Historical Playback & Root Cause Analysis
Replay a past fault or production shift step by step in the 3D stage. Rewind the event timeline to see which event triggered which — then use the simulation engine to answer 'what should we have done instead?'
Bottleneck & Line Balancing Analysis
The full production line is monitored in 3D; bottleneck machines and operations are identified with real data. Alternative line configurations are compared side by side in the scenario engine.
Universal 3D Model Import
Sahne DT is not limited to İmge CAD. Any 3D model in STEP, IGES, glTF, OBJ or STL format can be imported. Machines from any CAD system become part of the digital twin — open and interoperable.
Integrated Modules
Powerful modules designed to optimize your workflows and boost team productivity.
Simulation & Scenario Engine
Test decisions without touching the factory
Order-based delivery date prediction
Machine fault impact simulation
Capacity growth scenarios (new machine / extra shift)
Line reconfiguration & bottleneck simulation
Energy consumption optimization scenarios
Düpus APS integration — simulation → plan
Real-Time Monitoring
Live data streams powering the stage
Kuklabaz IIoT — OPC-UA, MQTT, Modbus sensor data
ProCOST MES — Work orders, production counts, scrap
SCIENTA ERP — Order and material data
Universal 3D models — STEP, IGES, glTF, OBJ, STL
Energy meters — kWh, power factor
Alarm & alert feed — priority classified
Analysis & Reporting
Learn from the past, calculate the future
Historical playback and root cause analysis
Shift-based OEE comparison
MTBF / MTTR calculations and maintenance prediction
Capacity utilization and bottleneck reports
Energy efficiency report
Simulation vs. actual comparison dashboard
Advanced Capabilities
Enterprise-grade features and integrations.
Simulation Results Visible Instantly
When a scenario changes, Sahne DT shows the result on the 3D stage within seconds — delivery dates, OEE, energy, and capacity utilization update in real time.
Simulation Fed by Real Data
Simulations run on actual cycle times, scrap rates, and machine performance history from Kuklabaz — not fictional estimates. Results are reliable and actionable.
Open 3D Format Support
Import 3D models from any CAD system using STEP, IGES, glTF, OBJ or STL. Not locked to a single CAD tool — your existing models work as-is.
Historical & Predictive — Both in One
Use playback to examine the past and the scenario engine to simulate the future — both on the same 3D factory model, in the same interface.
Multi-Facility Support
Multiple facilities or production lines can be monitored and simulated from a single Sahne DT interface. Cross-facility capacity routing can be tested in scenario.
Closed Loop: Simulation → Plan → Production
Simulation results feed directly into Düpus APS schedules, ProCOST MES work orders, and SCIENTA ERP production plans. Decision to execution in one connected flow.
Benefits & Use Cases
Measurable value for your organization.
See the Outcome Before Making the Decision
Before saying 'we can take this order', test it in Sahne DT. Delivery delays, capacity overruns, and cost impacts surface in simulation — not in real life.
Unplanned Downtime Minimized
Fault prediction and maintenance simulation work together to prevent unplanned stoppages. Maintenance is scheduled around the production plan so critical orders are never disrupted.
Investment Decisions Backed by Simulation
How much does a new machine increase capacity? Which line reconfiguration solves the bottleneck? Sahne DT answers these with real-data simulation — not guesswork.
Production Planning Far More Reliable
Düpus APS plans are validated by Sahne DT simulation. Realistic delivery commitments, capacity-based order acceptance, and line optimization are managed confidently.
Monitor OEE and Simulate It Too
Current OEE is monitored live on the 3D stage; 'what would OEE be if we made this change?' is answered by the scenario engine. Monitoring and foresight on one platform.
The Strongest Signal of Digital Maturity
A simulation-capable digital twin proves your factory's technology leadership. An unmatched reference in customer visits, investor presentations, and audit processes.
Implementation & Adoption
End-to-end support for seamless integration.
1
Factory Model & Kuklabaz Connection
3D models from İmge CAD are imported into Sahne. Machine data streams are defined and tested with the Kuklabaz IIoT platform.
2
Visualization Configuration
Data points for each machine (OEE, alarms, energy, work orders) are bound to visual elements on the 3D model. Threshold values and alarm colors are defined.
3
MES & ERP Integration
ProCOST MES work orders and SCIENTA ERP order data are integrated into Sahne. Shift and line-based dashboards are prepared.
4
Go-Live & Training
Role-based training is provided for operator, technician, and management teams. The system goes live and BilTAY monitoring and support processes are activated.
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Our transition to SCIENTA ERP streamlined our operational processes. The BilTAY team has been with us every step of the way.
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Trusted by leading companies
Our solutions are used by manufacturers across Turkey and beyond.
Our References
Turkey's leading manufacturing and technology companies grow with BilTAY NexUS.
With BilTAY NexUS, we unified all departments on a single platform. The increase in our efficiency is clearly visible.
BilTAY's experience and guidance have been invaluable on our digital transformation journey. They don't just sell software — they deliver a corporate culture.
Real-time production tracking with ProCOST MES. Our decision-making processes accelerated dramatically.
Our transition to SCIENTA ERP streamlined our operational processes. The BilTAY team has been with us every step of the way.
Finding software that meets defense industry standards is not easy. BilTAY proved to be a true solution partner in this regard.
Since we started working with BilTAY, we've seen significant improvements in production planning. We see the difference of data-driven decisions every day.
We digitized our sheet metal processing with BilTAY MES. Our downtime has dropped to minimum levels.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0